In the field of metal stamping products, product precision, production efficiency, and cost control are the core concerns of clients. Our company provides stamping parts production services for a well-known American enterprise. Through the optimization of production processes, we have achieved a dual improvement in product quality and production capacity, winning the long-term trust of the client.
Initially, when producing stamping products for this American client, we used traditional stamping processes and equipment, which led to several problems. The products were prone to quality issues such as bumps and scratches during circulation, and it was difficult to maintain stable precision. As a result, the product qualification rate was only about 92%, which could not meet the client's demand for high-quality products, and the production capacity could not keep up with the growth of the client's orders.
In response to these problems, our company organized technical backbones to set up a special team to conduct a comprehensive investigation and analysis of the production processes and equipment. After repeated tests and demonstrations, we upgraded and transformed the stamping dies, optimized the structural design of the dies to make them more in line with the product forming requirements; at the same time, we introduced automatic feeding and retrieving devices to reduce manual operation links.
After the improvement, the precision of the products has been effectively guaranteed, the qualification rate has increased to over 99.5%, and the surface quality has also become better. In addition, the production efficiency has been significantly improved, with the production capacity increasing by 50% compared with before, which can fully meet the client's order requirements.
This series of improvement measures have successfully solved the client's concerns about product quality and production capacity and have been highly recognized by the client. Since the start of cooperation in 2016, the scale of cooperation between the two parties has been continuously expanding, and a stable and close cooperative relationship has been established, which fully reflects our ability to solve practical problems for clients and provide high-quality services.